Stand alone “room in a room” studio build ORANGE NSW Australia
Posted: Mon, 2021-May-17, 07:34
Hi Everyone
Nice site!
I am located just outside Orange. (Rural setting, 3 ½ hours from Sydney, Australia).
For the last 12 months, I’ve been refining the design for a two-room studio in a stand-alone building on my property. The studio will consist of a live room and a control room. It is a standard “room in a room” approach with an “inside out” approach to the inner leaves. In the meantime, I am building the outer shell of the building that will house the rooms and my workshop.
Those of you that are on JohnSayers site may have seen earlier versions of the design.
I’ve attached some sketchup concept drawings and other plans that depict the design. I have a reasonably developed plan for HVAC and electrical but will leave that detail for later.
I expect that this will cost me $60-65k outside the slab/external framing/cladding.
I think of the building as consisting of two sections:
• The outer shell - which has no bearing on isolation
• The studio - which is the “room in a room” part
Not all of the space within the outer shell is being used as a studio – about one quarter of the externally clad area will be set up as a workshop. This helps a bit in HVAC design - but more on that later.
The outer shell sits on a 10.2m x 12.6m x100mm concrete slab (with appropriately placed 300mm deep piers). The outer shell has been created by:
• First, erecting a 250mm C section steel frame with a corodek (galvanised iron sheet) roof*;
• framing the walls under that structure with treated pine; and
• fixing corodek to that frame to create the walls.
This part of the structure has been described elsewhere as a “rain screen to keep your two leaf system dry”.
* - directly under the roof sheets sits a layer of “anticon” insulation which is a layer of reflective foil laminate with a 60mm layer of insulation between it and the corodek. This is designed to both insulate the structure and address condensation issues.
Isolation wise, I expect inside measurements up to 115dB. My nearest neighbour’s house is 25-30m from my building and I’d like to be at 40dB by the time I hit his back wall. My inside measurements are based off my own band (drums, bass, guitars and vocals) using my omni and REW software in the garage of my previous home.
The studio section has two leaves.
• The outer leaf - which is formed on 3 sides by attaching 3 layers of 16mm plywood/frychek (16mm drywall) to the inside of the wood frame that holds the external cladding. The 4th wall of this leaf is created by constructing a wood stud wall across the space. I’ll attach 3 layers of 16mm frychek to that wall frame to match the isolation capacity of the other 3 walls. This wall divides the studio section from the workshop area. The outer leaf ceiling will be 3 layers of 16mm fyrchek attached to a set of rafters hung from the C-section metal frame. The rafter structure has engineering signoff.
• The inner leaf is actually two isolated rooms – a live room and control room. AT THIS STAGE they have the same internal dimensions - 6.2 x 4.3 x 2.9m (h) (but see below). There will be a window between the two rooms – though I’ve yet to draw that in. The walls of each room will be 3 layers of fyrchek and the ceiling, 2 layers of 16mm fyrchek and one of 16mm plywood. I’m using the “modular approach” for the inner leaf ceiling that has been described elsewhere by Soundman2020.
In relation to the room sizes, I understand the “ideal” is that the control room should be a significantly smaller volume than the live room, but am currently still playing around with how I can make this work in this space in the context of my middle C-section rafter/column structure. Maybe dividing the current control room into a control room and a drum iso booth.
The minimum air gap between the rooms and the inner & outer leaves is 150mm (but see below, as for 95% of the structure it is 300mm) and I intend to use Bradford Soundscreen insulation at 110mm and 24kg/m3 in the gap.
As indicated, I have the assistance of an engineer with respect to wall construction/ceiling loads/design.
Initially I was concerned about the impact the outer cladding and C-section steel frame may have on isolation. Trawling the various sites and getting specific feedback, I have arrived at the view that:
• I should ignore the outer shell corodek in my isolation calculations as it is of minimal mass and air flows freely between it and the true outer leaf; and
• To treat the C-section steel that sits adjacent to the ply/frychek in 5 places on the outer leaf like it is just an alternative leafing material - albeit with a much greater density than the ply or frychek sitting next to it. However, I am not totally sure about this 2nd point and have explored it further below.
My goals in posting now is to;
• Get any general feedback on my plans; and
• Specifically, to get some wiser counsel on how best to think about the C-section steel columns that cut into the air gap between the outer and inner leaves.
My view on the C-section steel columns
I’ve used the mullion column on the side wall as the example.
• From the pictures you can see that the outer layer of the outer leaf ply/fyrchek butts up against the flange side of the C-section steel column. (In practice, I will be running a layer of sealant between the two).
• I’ve then put a length of treated pine to seal up the inside the flange side of the C-section as treated pine is a much easier to shape around the flange than frychek or ply. The 2nd layer of fyrchek on the outer leaf butts up against the pine – again sealant to be applied;
• The 3rd layer of fyrchek on the flange side then runs across and butts up against the steel column (with sealant);
• All of the three layers of fyrchek on the web side of the C-section butt up against the column – sealant will be applied to that join.
My logic in designing the isolation this way is that steel is 10x denser than Fyrchek/ply and the density of the pine is similar to the fyrchek so that:
At “a” – the density would be 10x that of 3 layers of frychek
At “b” – the density would be less than at a but still higher than 3 layers of frychek – the 2.4mm of steel acts like 24mm of fyrchek
At “c” - the density would be higher than b but less than “a” and still greater than 3 layers of frychek
At “d” - the density would be close to that of the 3 layers of frychek
SO QUESTION 1 is - Does this hold up or am I smoking something?
QUESTION 2 - from the point of air gap, can I treat the part of the C-section that protrudes from the line of the outer leaf into the air gap like a wood stud ie ignore it when calculating the air gap? If so, I can widen my rooms a little as the C-section can run much closer to the inner leaf – currently the air gap between the column and the inner leaf is 150mm and away from the column is approx. 300mm.
Sorry this post is so long but the devil is in the detail here
Andrew
Nice site!
I am located just outside Orange. (Rural setting, 3 ½ hours from Sydney, Australia).
For the last 12 months, I’ve been refining the design for a two-room studio in a stand-alone building on my property. The studio will consist of a live room and a control room. It is a standard “room in a room” approach with an “inside out” approach to the inner leaves. In the meantime, I am building the outer shell of the building that will house the rooms and my workshop.
Those of you that are on JohnSayers site may have seen earlier versions of the design.
I’ve attached some sketchup concept drawings and other plans that depict the design. I have a reasonably developed plan for HVAC and electrical but will leave that detail for later.
I expect that this will cost me $60-65k outside the slab/external framing/cladding.
I think of the building as consisting of two sections:
• The outer shell - which has no bearing on isolation
• The studio - which is the “room in a room” part
Not all of the space within the outer shell is being used as a studio – about one quarter of the externally clad area will be set up as a workshop. This helps a bit in HVAC design - but more on that later.
The outer shell sits on a 10.2m x 12.6m x100mm concrete slab (with appropriately placed 300mm deep piers). The outer shell has been created by:
• First, erecting a 250mm C section steel frame with a corodek (galvanised iron sheet) roof*;
• framing the walls under that structure with treated pine; and
• fixing corodek to that frame to create the walls.
This part of the structure has been described elsewhere as a “rain screen to keep your two leaf system dry”.
* - directly under the roof sheets sits a layer of “anticon” insulation which is a layer of reflective foil laminate with a 60mm layer of insulation between it and the corodek. This is designed to both insulate the structure and address condensation issues.
Isolation wise, I expect inside measurements up to 115dB. My nearest neighbour’s house is 25-30m from my building and I’d like to be at 40dB by the time I hit his back wall. My inside measurements are based off my own band (drums, bass, guitars and vocals) using my omni and REW software in the garage of my previous home.
The studio section has two leaves.
• The outer leaf - which is formed on 3 sides by attaching 3 layers of 16mm plywood/frychek (16mm drywall) to the inside of the wood frame that holds the external cladding. The 4th wall of this leaf is created by constructing a wood stud wall across the space. I’ll attach 3 layers of 16mm frychek to that wall frame to match the isolation capacity of the other 3 walls. This wall divides the studio section from the workshop area. The outer leaf ceiling will be 3 layers of 16mm fyrchek attached to a set of rafters hung from the C-section metal frame. The rafter structure has engineering signoff.
• The inner leaf is actually two isolated rooms – a live room and control room. AT THIS STAGE they have the same internal dimensions - 6.2 x 4.3 x 2.9m (h) (but see below). There will be a window between the two rooms – though I’ve yet to draw that in. The walls of each room will be 3 layers of fyrchek and the ceiling, 2 layers of 16mm fyrchek and one of 16mm plywood. I’m using the “modular approach” for the inner leaf ceiling that has been described elsewhere by Soundman2020.
In relation to the room sizes, I understand the “ideal” is that the control room should be a significantly smaller volume than the live room, but am currently still playing around with how I can make this work in this space in the context of my middle C-section rafter/column structure. Maybe dividing the current control room into a control room and a drum iso booth.
The minimum air gap between the rooms and the inner & outer leaves is 150mm (but see below, as for 95% of the structure it is 300mm) and I intend to use Bradford Soundscreen insulation at 110mm and 24kg/m3 in the gap.
As indicated, I have the assistance of an engineer with respect to wall construction/ceiling loads/design.
Initially I was concerned about the impact the outer cladding and C-section steel frame may have on isolation. Trawling the various sites and getting specific feedback, I have arrived at the view that:
• I should ignore the outer shell corodek in my isolation calculations as it is of minimal mass and air flows freely between it and the true outer leaf; and
• To treat the C-section steel that sits adjacent to the ply/frychek in 5 places on the outer leaf like it is just an alternative leafing material - albeit with a much greater density than the ply or frychek sitting next to it. However, I am not totally sure about this 2nd point and have explored it further below.
My goals in posting now is to;
• Get any general feedback on my plans; and
• Specifically, to get some wiser counsel on how best to think about the C-section steel columns that cut into the air gap between the outer and inner leaves.
My view on the C-section steel columns
I’ve used the mullion column on the side wall as the example.
• From the pictures you can see that the outer layer of the outer leaf ply/fyrchek butts up against the flange side of the C-section steel column. (In practice, I will be running a layer of sealant between the two).
• I’ve then put a length of treated pine to seal up the inside the flange side of the C-section as treated pine is a much easier to shape around the flange than frychek or ply. The 2nd layer of fyrchek on the outer leaf butts up against the pine – again sealant to be applied;
• The 3rd layer of fyrchek on the flange side then runs across and butts up against the steel column (with sealant);
• All of the three layers of fyrchek on the web side of the C-section butt up against the column – sealant will be applied to that join.
My logic in designing the isolation this way is that steel is 10x denser than Fyrchek/ply and the density of the pine is similar to the fyrchek so that:
At “a” – the density would be 10x that of 3 layers of frychek
At “b” – the density would be less than at a but still higher than 3 layers of frychek – the 2.4mm of steel acts like 24mm of fyrchek
At “c” - the density would be higher than b but less than “a” and still greater than 3 layers of frychek
At “d” - the density would be close to that of the 3 layers of frychek
SO QUESTION 1 is - Does this hold up or am I smoking something?
QUESTION 2 - from the point of air gap, can I treat the part of the C-section that protrudes from the line of the outer leaf into the air gap like a wood stud ie ignore it when calculating the air gap? If so, I can widen my rooms a little as the C-section can run much closer to the inner leaf – currently the air gap between the column and the inner leaf is 150mm and away from the column is approx. 300mm.
Sorry this post is so long but the devil is in the detail here
Andrew