Emergency silencer catching OSB plank laid. Hopefully the first and only time it will be used was when it gently caught the silencer as I slid it into the bay for the install.
And here we go. In most of the way at 90°, then rotated to proper orientation once mostly in. It's propped at both ends by specific wood offcuts established during the test fit. A wooden wedge is used to trim the "roll" orientation so it is vertical. The silencer is big and the fitting tolerances into the bay small, so measuring during the test fit & getting all six axes in 3D space correct has taken a substantial amount of time.
The silencer is screwed into a noggin under the outlet to support it. A temporary OSB support is at the top to hold the position while this is being done.
Screwed into another noggin along the top. There is also a "noggin" attached to the top ears of the silencer here. This way the good shear strength of the OSB can be used to full advantage. This attaches the silencer very firmly to the stud wall, it barely moves at all even with a lot of force.
The props at this end have been removed and the silencer is floating. Fortunately the measures and fit were sufficiently accurate to line up the ducts from the filter box to the silencer and attach the flex hose.
First layer of the wall, 18mm OSB, ready to fit. This is the top half. I did it in two halves, one above the vent, the other round and under it.
Second layer of plasterboard added. Edges sealed, and electrical sockets re-attached. The placement of those looks odd, but will make sense when it comes time to build the soffits.
By listening I can tell you that the sound attenuation from these walls and silencers is sufficient. Better than the windows, which are already pretty good.
Another observation when running the fan with window trickle vents closed. I can hear no significant sound from the airflow coming through this supply vent. So presumably the low frequency noise from the exhaust silencer is related to the fan and/or the turbulant forces it enacts on the air it is moving. This knowledge is useful to inform the design of the silencer extensions that will form part of the soffits. A beefy one required on the exhaust side, no so much on the supply side.
Cheers!
Jennifer